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21.2 Substation Automation Networks

Railway networks operate in moving vehicles. Substation automation networks operate in high-voltage environments where a network failure can cause a power outage affecting thousands of customers. This section covers the standards, timing requirements, and Hirschmann products for substation applications.

StandardScope
IEC 61850-3Communication networks for power utility automation — environmental requirements
IEEE 1613Environmental requirements for communication networking devices in electric power substations
IEC 61850-8-1GOOSE and MMS communication (see Chapter 9.3)
IEEE 1588v2Precision Time Protocol — sub-microsecond synchronization

Key terms:

  • IEC 61850-3 — defines the environmental requirements (temperature, humidity, EMC, vibration) for equipment installed in substations
  • IEEE 1613 — North American equivalent of IEC 61850-3 for substation communication equipment
  • Process bus — the network connecting merging units and protection relays (IEC 61850-9-2 Sampled Values, GOOSE)
  • Station bus — the network connecting IEDs, RTUs, and the control system (MMS, GOOSE)

The process bus carries time-critical GOOSE messages (< 4 ms) and Sampled Values (< 1 ms). The station bus carries MMS for configuration and monitoring (non-real-time).

Substation protection systems cannot tolerate any packet loss during a network failure. A missed GOOSE message could fail to trip a circuit breaker, causing equipment damage or injury.

HSR and PRP provide zero-recovery-time redundancy (see Chapter 10.3). The RSPE35 and GREYHOUND 100 support both HSR and PRP with hardware IEEE 1588 PTP timestamping.

Substation Sampled Values require time synchronization to ± 1 µs. Software-based PTP cannot achieve this accuracy because software processing introduces variable delays.

Hardware timestamping captures the exact time a frame arrives at the NIC, before any software processing. The RSPE35 and GREYHOUND 100 provide hardware IEEE 1588v2 PTP timestamping, achieving sub-microsecond accuracy.

ProductCertificationsKey Feature
RSPE35IEC 61850-3, IEEE 1613HSR/PRP, hardware PTP, DIN rail
GREYHOUND 100IEC 61850-3, IEEE 1613HSR/PRP, hardware PTP, 60 ports, rack
DRAGON MACH4x00IEC 61850 protocol support88 ports, IEC 61850 MMS server
MACH1000IEC 61850-3, IEEE 1613HSR/PRP, 28 ports, rack
EAGLE OneIEC 61850-3, IEEE 1613Firewall for substation IT/OT boundary
EAGLE40IEC 61850-3, IEEE 1613NGFW with Substation Protection Suite

Use HSR or PRP for zero-recovery-time redundancy

Substation protection systems cannot tolerate packet loss. HSR and PRP send every frame twice, providing zero-recovery-time redundancy.

Hardware PTP for sub-microsecond synchronization

Sampled Values require ± 1 µs synchronization. Use switches with hardware IEEE 1588v2 PTP timestamping (RSPE35, GREYHOUND 100).

Substations operate in controlled environments. Hazardous locations — oil refineries, chemical plants, mines — add explosive atmosphere requirements. The next section covers ATEX, IECEx, and ISA12.12 certifications for hazardous location networks.

  • IEC 61850-3:2013 — Communication networks and systems for power utility automation — General requirements
  • IEEE 1613-2009 — Environmental and Testing Requirements for Communications Networking Devices Installed in Electric Power Substations
  • Hirschmann. (2024). Belden/Hirschmann Essentials 2024. Belden.