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21.1 Railway and Transportation Networks

The previous chapters covered general industrial networking. Railway and transportation networks add a layer of requirements that standard industrial equipment cannot meet: vibration, wide temperature ranges, fire protection, and electromagnetic compatibility in moving vehicles. This section covers the standards, design considerations, and Hirschmann products for railway applications.

Railway networks must comply with standards that define environmental, safety, and EMC requirements for equipment installed in or near railway vehicles.

StandardScopeKey Requirements
EN 50155Electronic equipment for rolling stockTemperature, vibration, humidity, power supply, EMC
EN 45545Fire protection in railway vehiclesHL3 = highest fire protection level
EN 50121-4EMC for railway trackside equipmentRadiated and conducted emissions/immunity
E1Road vehicles (ECE R10)EMC for road vehicles
NEMA TS2Traffic control systems (North America)Environmental and electrical requirements

Key terms:

  • EN 50155 — the primary standard for electronic equipment installed in railway rolling stock; defines temperature classes (T1 to T6), vibration levels, and power supply requirements
  • EN 45545 — fire protection standard for railway vehicles; HL3 is the highest hazard level, required for underground and tunnel applications
  • Rolling stock — railway vehicles that move on the track (trains, trams, metros)
  • Trackside — equipment installed alongside the track (signals, switches, communication infrastructure)

A train consists of multiple carriages. Each carriage has its own local network. The carriages connect to each other through inter-carriage links.

The inter-carriage links use M12 connectors because they withstand vibration and provide IP67 protection. RJ-45 connectors would loosen under the vibration of a moving train.

M12 connectors are circular industrial connectors used in railway and harsh-environment applications. Different coding variants prevent incorrect connections:

CodingPinsUse
A-coded4 or 5Power supply, sensors, V.24 serial
D-coded4Fast Ethernet (100 Mbps)
X-coded8Gigabit Ethernet (1000 Mbps)

The BXS and BXP switches use M12 X-coded ports for Gigabit Ethernet and M12 D-coded ports for Fast Ethernet. The OCTOPUS managed switches use M12 connectors throughout.

ProductStandardKey Feature
BXSEN 50155, EN 45545 HL3, EN 50121-4TSN, PoE, M12, IP40
BXPEN 50155, EN 45545 HL310G, PoE++, bypass function
OCTOPUS managedEN 50155, EN 50121-4IP67, M12, Layer 3 routing
BAT450-FEN 50155, E1WLAN, IP67, V.24 train coupling
EAGLE OneEN 50121-4Firewall, trackside

The bypass function on the BXP is critical for rolling stock. If the switch loses power, the bypass maintains the physical Ethernet connection between the ports. Traffic continues to flow even when the switch is unpowered.

EN 50155 is the primary railway standard

Verify EN 50155 compliance before specifying any switch for rolling stock. It covers temperature, vibration, power supply, and EMC.

Use M12 connectors for rolling stock

M12 connectors withstand vibration and provide IP67 protection. RJ-45 connectors are not suitable for moving vehicles.

Railway networks operate in controlled environments. Substation automation networks operate in high-voltage environments with strict timing requirements. The next section covers substation-specific standards and Hirschmann products certified for substation use.

  • EN 50155:2017 — Railway applications — Rolling stock — Electronic equipment
  • EN 45545-2:2013 — Railway applications — Fire protection on railway vehicles
  • EN 50121-4:2016 — Railway applications — Electromagnetic compatibility — Part 4: Emission and immunity of the signalling and telecommunications apparatus
  • Hirschmann. (2024). Belden/Hirschmann Essentials 2024. Belden.